List five welding defects in GMAW welding and explain what could cause each of them.

What will be an ideal response?


Porosity has multiple causes; one common condition in collision repair is the formation of hydrogen gas during the welding process because of contamination.
Undercutting can be caused by such conditions as arc length too long, improper gun angle, and weld speed too fast.
Improper fusion can be caused by low or inadequate heat, poor weld technique, insufficient gap, or improper edge set-up.
Overlap may occur from too slow a welding speed or torch feed, among other reasons. The causes of insufficient or poor penetration include welding current too low, arch length too long, improper weld technique, and improper joint fit-up.

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